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How to replace the main cable connector cover (XL)

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How to replace the main cable connector cover (XL)

How to replace the main cable connector cover (XL)
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XL
Dernière mise à jour an hour ago
How to replace the main cable connector cover (XL)
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38
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ENIT

Étape 1 Introduction

Introduction
Introduction
Introduction
⬢This guide will take you through the installation of the Main cable connector cover on the Original Prusa XL.
The following instructions are compatible with Original Prusa XL Multi-Tool and Single-Tool.
⬢Toutes les pièces nécessaires sont disponibles sur notre boutique en ligne prusa3d.com.
⬢Ce manuel est compatible avec l'Original Prusa XL Enclosure.
We will demonstrate replacing the Main cable connector cover on a printer without the XL Enclosure for better visibility. There is no need to remove the XL Enclosure.
Do not discard any removed parts unless prompted to do so.

Étape 2 Outils nécessaires pour ce manuel

Outils nécessaires pour ce manuel
Outils nécessaires pour ce manuel
Outils nécessaires pour ce manuel
⬢Pour le manuel suivant, veuillez préparer :
⬢Torx T10 screwdriver
⬢Clé Allen de 2,5 mm
⬢A cardboard box for use as heatbed protection during the assembly. We will use the Nextruder box as an example.

Étape 3 Unloading the filament

Unloading the filament
Unloading the filament
Unloading the filament
Unloading the filament
⬢Si vous avez chargé le filament, déchargez-le de la hotend. Sur l'écran, accédez à Filament -> Décharger Filament.
⬢Retirez le filament de la hotend. Il est nécessaire de le retirer complètement de l'imprimante.
ATTENTION : La hotend et le plateau chauffant sont très CHAUDS. Ne touchez pas ces pièces !!!
⬢Déplacez l'axe Z vers le bas. Sur l'écran, accédez à Contrôle -> Déplacer l'axe -> Déplacer Z.
⬢Refroidissez l'imprimante. Sur l'écran, accédez au Préchauffage -> Refroidissement.
Attendez que les parties chaudes soient refroidies à température ambiante. Cela prend environ 10 minutes.

Étape 4 Unpluging the printer

Unpluging the printer
Unpluging the printer
⬢Coupez l'interrupteur d'alimentation (symbole "O").
⬢Depuis l'arrière de l'imprimante, débranchez le câble du bloc d'alimentation.

Étape 5 Protecting the heatbed

Protecting the heatbed
Protecting the heatbed
Avant de continuer, il est recommandé de protéger le plateau chauffant.
⬢Assurez-vous que le plateau chauffant est refroidi à température ambiante. Placez la boîte en carton vide approximativement sur la partie centrale avant du plateau chauffant.

Étape 6 Multi-Tool & Single-Tool

Multi-Tool & Single-Tool
Multi-Tool & Single-Tool
Multi-Tool & Single-Tool
The following instructions are divided according to your printer variant. 
⬢Choose the appropriate steps:
⬢Multi-Tool: please proceed to the next step
⬢Single-Tool: please proceed to the Single-Tool: releasing the Nextruder
Some steps are demonstrated using the Multi-Tool variant, but the procedure remains the same for both the Multi-Tool and Single-Tool variants.

Étape 7 Multi-Tool: disconnecting the Nextruder

Multi-Tool: disconnecting the Nextruder
Multi-Tool: disconnecting the Nextruder
Multi-Tool: disconnecting the Nextruder
Multi-Tool: disconnecting the Nextruder
⬢Depuis la face avant du Nextruder, à l'aide d'un tournevis T10, desserrez (quelques tours suffisent) deux vis M3x8r et retirez le support de câble.
⬢Locate the fitting, press the blue collet and unplug the PTFE tube from the Nextruder. Leave the PTFE hanging freely.
⬢Locate the Nextruder cable, press the secure latch and unplug the cable from the second Nextruder. Leave the cable hanging.

Étape 8 Multi-Tool: Disassembling the Nextruder cable

Multi-Tool: Disassembling the Nextruder cable
Multi-Tool: Disassembling the Nextruder cable
Multi-Tool: Disassembling the Nextruder cable
Multi-Tool: Disassembling the Nextruder cable
⬢Put the Nextruder cable on the box.
⬢Using a 2.5 mm Allen key, remove the M3x16 screw from the xl-dwarf-cover-connector.
⬢Gently remove the Nextruder cable from the xl-dwarf-cover-connector. Discard the xl-dwarf-cover-connector, as it is no longer needed. 

Étape 10 Multi-Tool: Preparing the XL dwarf cover connector

Multi-Tool: Preparing the XL dwarf cover connector
Multi-Tool: Preparing the XL dwarf cover connector
Multi-Tool: Preparing the XL dwarf cover connector
Multi-Tool: Preparing the XL dwarf cover connector
⬢Take the XL-dwarf-cover-connector.
Proceed carefully, do not break the XL-dwarf-cover-connector!
⬢Use both hands to gently open the XL-dwarf-cover-connector. An opening of 5.0 mm is sufficient.
⬢Insert the M3nN nut into the prepared hexagon hole in the XL-dwarf-cover-connector.

Étape 11 Multi-Tool: Reassembling the Nextruder cable

Multi-Tool: Reassembling the Nextruder cable
Multi-Tool: Reassembling the Nextruder cable
Multi-Tool: Reassembling the Nextruder cable
Multi-Tool: Reassembling the Nextruder cable
⬢Insert the Nextruder cable into the prepared XL-dwarf-cover-connector.
⬢Insert the XL-dwarf-cover-connector into the XL-dwarf-cover-connector-jig.
Ne pincez aucun câble !
The Nextruder cable needs to be longer than the front of the XL-dwarf-cover-connector-jig.
⬢Insert the M3x10 screw and secure it with a 2.5 mm Allen key.

Étape 13 Multi-Tool: Disassembling the Nextruder

Multi-Tool: Disassembling the Nextruder
Multi-Tool: Disassembling the Nextruder
Multi-Tool: Disassembling the Nextruder
Multi-Tool: Disassembling the Nextruder
The next steps are compatible with both Single-tool and Multi-tool Nextruders.
⬢Using a 2.5 mm Allen key, remove the M3x16 screw.
⬢Remove the XL-dwarf-cover-door.
⬢Turn the Nextruder so that the back is facing upwards.
⬢Using a T10 Torx screwdriver, remove two M3x6bT screws.
⬢Remove the XL-dwarf-cover-back.
⬢Slide the XL-dwarf-cover-base off the dwarf board and discard it, as it is no longer needed.

Étape 16 Multi-Tool: Securing the XL dwarf cover base

Multi-Tool: Securing the XL dwarf cover base
Multi-Tool: Securing the XL dwarf cover base
Multi-Tool: Securing the XL dwarf cover base
Multi-Tool: Securing the XL dwarf cover base
⬢There is a rail on each inner side of the part. These rails are meant to slide onto the Dwarf board.
⬢Push the XL-dwarf-cover-base onto the Dwarf board and slide it into place.
⬢Place the XL-dwarf-cover-back onto the assembly.
⬢Insert two M3x6bT screws and secure them with a T10 Torx screwdriver.

Étape 19 Multi-Tool: docking the Nextruder

Multi-Tool: docking the Nextruder
Multi-Tool: docking the Nextruder
Multi-Tool: docking the Nextruder
Multi-Tool: docking the Nextruder
⬢Placez les deux broches métalliques dans les trous blancs du dock. Les aimants vous aideront à stationner le Nextruder.
Check that the cable bundle is not twisted!
⬢Accrochez les ouvertures en trou de serrure de la plaque flexible du faisceau de câbles sur les têtes de vis et poussez-le vers le haut pour corriger la position.
⬢Tighten two M3x8rT screws. using a T10 Torx screwdriver.

Étape 20 Multi-Tool: securing the cable bundle

Multi-Tool: securing the cable bundle
Multi-Tool: securing the cable bundle
Multi-Tool: securing the cable bundle
Multi-Tool: securing the cable bundle
⬢Insert the PTFE tube into the fitting on the Nextruder. Push it all the way in.
⬢Attach the Nextruder cable to the top of the Nextruder and connect the main cable to the slot on the Dwarf board.
⬢Insert two M3x10 screws and secure them using a 2.5 mm Allen key.
⬢Proceed the same to the remaining tools.
⬢When all the remaining tools are finished, proceed to the Good job

Étape 21 Single-Tool: releasing the Nextruder

Single-Tool: releasing the Nextruder
Single-Tool: releasing the Nextruder
Single-Tool: releasing the Nextruder
⬢This is where Single-tool assembly begins.
⬢Retournez l'imprimante de manière à ce que la face avant soit face à vous.
⬢Retirez le x-carriage-cover back du X-carriage. Ne le jetez pas, nous l'utiliserons plus tard !
⬢À l'aide d'une clé Torx T10, retirez deux vis M3x12bT.

Étape 22 Single-Tool: detaching the Nextruder

Single-Tool: detaching the Nextruder
Single-Tool: detaching the Nextruder
Single-Tool: detaching the Nextruder
⬢Tenez le Nextruder pendant le démontage.
⬢Untighten two M3x12bT screws using a T10 Torx key.
⬢Détachez le Nextruder et placez-le à proximité, nous le reconstruirons dans les prochaines étapes.
⬢Place the Nextruder with the cable bundle on the box.

Étape 23 Single-Tool: releasing the cable bundle

Single-Tool: releasing the cable bundle
Single-Tool: releasing the cable bundle
Single-Tool: releasing the cable bundle
Single-Tool: releasing the cable bundle
⬢Depuis la face avant du Nextruder, à l'aide d'un tournevis Torx T10, dévissez les deux vis pour libérer le support de câble.
⬢Press the fitting and pull out the PTFE tube.
⬢Appuyez sur le loquet de sécurité et retirez le câble du nextruder.
⬢Put the Nextruder aside, we will work on it later.

Étape 24 Single-Tool: Disassembling the Nextruder cable

Single-Tool: Disassembling the Nextruder cable
Single-Tool: Disassembling the Nextruder cable
Single-Tool: Disassembling the Nextruder cable
Single-Tool: Disassembling the Nextruder cable
⬢Put the Nextruder cable on the box.
⬢Using a 2.5 mm Allen key, remove the M3x16 screw from the xl-dwarf-cover-connector.
⬢Gently remove the Nextruder cable from the xl-dwarf-cover-connector. Discard the xl-dwarf-cover-connector, as it is no longer needed.

Étape 26 Single-Tool: Preparing the XL dwarf cover connector

Single-Tool: Preparing the XL dwarf cover connector
Single-Tool: Preparing the XL dwarf cover connector
Single-Tool: Preparing the XL dwarf cover connector
Single-Tool: Preparing the XL dwarf cover connector
⬢Take the XL-dwarf-cover-connector.
⬢Using both hands, gently open the XL-dwarf-cover connector. Open it just enough—5.0 mm is sufficient.
Proceed carefully, do not break the XL-dwarf-cover-connector!
⬢Insert the M3nN nut into the prepared hexagon hole in the XL-dwarf-cover-connector.

Étape 27 Single-Tool: Reassembling the Nextruder cable

Single-Tool: Reassembling the Nextruder cable
Single-Tool: Reassembling the Nextruder cable
Single-Tool: Reassembling the Nextruder cable
Single-Tool: Reassembling the Nextruder cable
⬢Insert the Nextruder cable into the prepared XL-dwarf-cover-connector.
⬢Insert the XL-dwarf-cover-connector into the XL-dwarf-cover-connector-jig.
Ne pincez aucun câble !
The Nextruder cable must extend beyond the front of the XL-dwarf-cover-connector-jig.
⬢Insert the M3x10 screw and secure it with a 2.5 mm Allen key.

Étape 28 Single-Tool: Disassembling the Nextruder

Single-Tool: Disassembling the Nextruder
Single-Tool: Disassembling the Nextruder
Single-Tool: Disassembling the Nextruder
Single-Tool: Disassembling the Nextruder
⬢Using a 2.5 mm Allen key, remove the M3x16 screw. Don't throw the part away!
⬢Remove the XL-dwarf-cover-door. Don't throw the part away!
⬢Turn the Nextruder so that the back is facing upwards.
⬢Using a T10 Torx screwdriver, remove two M3x6bT screws. Don't throw the parts away!
⬢Remove the XL-dwarf-cover-back. Don't throw the part away!
⬢Slide out the XL-dwarf-cover-base from the dwarf board. Throw the XL-dwarf-cover-base away.

Étape 31 Single-Tool: Securing the XL dwarf cover base

Single-Tool: Securing the XL dwarf cover base
Single-Tool: Securing the XL dwarf cover base
Single-Tool: Securing the XL dwarf cover base
Single-Tool: Securing the XL dwarf cover base
⬢There is a rail on each inner side of the part. These rails are meant to slide onto the Dwarf board.
⬢Push the XL-dwarf-cover-base to the dwarf board and slide it in place.
⬢Place the XL-dwarf-cover-back onto the assembly.
⬢Insert two M3x6bT screws and secure them with a T10 Torx screwdriver.

Étape 34 Single-Tool: securing the Nextruder cable

Single-Tool: securing the Nextruder cable
Single-Tool: securing the Nextruder cable
Single-Tool: securing the Nextruder cable
⬢Attach the Nextruder cable to the top of the Nextruder and connect the main cable to the slot on the Dwarf board.
⬢Insert two M3x10 screws and secure them using a 2.5 mm Allen key.

Étape 35 Single-Tool: securing the cable bundle

Single-Tool: securing the cable bundle
Single-Tool: securing the cable bundle
Single-Tool: securing the cable bundle
⬢Insert the PTFE tube into the fitting on the Nextruder. Push it all the way in.
⬢Hook up the keyhole openings in the flexible plate of the cable bundle and tighten two M3x8rT screws using a T10 Torx screwdriver.

Étape 37 Single-Tool: installing the Nextruder

Single-Tool: installing the Nextruder
Single-Tool: installing the Nextruder
Single-Tool: installing the Nextruder
Single-Tool: installing the Nextruder
⬢Par l'arrière du X-carriage, fixez l'assemblage de l'extrudeur au X-carriage. Voir la bonne orientation de l'extrudeur.
⬢Insert and fully tighten all four M3x12bT screws diagonally to secure the extruder assembly.
⬢Attach the bottom part of the x-carriage-cover back onto the X-carriage, then snap the upper part onto the X-carriage. You must feel a slight "click" to ensure the cover fits on the part.

Étape 38 Good job

Good job
Good job
Good job
⬢Well done! The XL-dwarf-cover-connector is replaced.
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